Spinnery News

Eucalan & Green Mountain Spinnery

The goals of Green Mountain Spinnery are simple: to create yarns of the highest quality, to help sustain regional sheep farming, and to develop environmentally sound ways to process natural fibers. Did you know that one way we are able to do this is by using Eucalan, which is non-toxic, biodegradable and phosphate free? We are pleased to participate in the Eucalan Wrapture blog tour so we can share with you how we use this great product!

Here at our spinning mill, we do add spinning oil to the fleece before it goes into the carding machine.  A final wash with Eucalan removes the spinning oil and allows the yarn to bloom.  We do this in a center spindle washer that is filled with warm water and Eucalan.  The skeins are place in the water around the center spindle and allowed to soak for twenty minutes. We keep the washer lid up. After the soaking, the machine is set to spin and spin out. The skeins are then hung on a rack to dry.

We also recommend using wool wash products like Eucalan on your finished items as well! The Eucalan line has several scent options,  and the newest one is Wrapture by designer Kristin Omdahl, infused with the beneficial essential oil of Night Bloom Jasmine. Like all Eucalan scents, Wrapture contains a touch of lanolin to naturally condition fibers and keep static to a minimum. Here in New England, we’ve already had a taste of winter weather! When you dig out your favorite hat, scarf, mittens or socks give them a pre-season wash, and treat your handknits with the care they deserve!

We want to share Eucalan’s latest scent, Wrapture, with you! If you would like to win a 100mL bottle of Wrapture, please come on over to our Ravelry group and leave a comment in the Eucalan thread we have there. A winner will be selected at random on Friday, November 23, 2012.

 


Go Team!

Do you root for the home team or are you a lone fan in enemy territory? The broad color palette of Green Mountain Spinnery yarns can help you show your team spirit and inspire you to create truly unique items.

Melissa’s Hat & Mittens, published in our 99 Yarns and Counting book, is a great introduction to multi-color knitting.  Though four colorways are used in each pattern, you are only working with two colors at a time!

 

If you were able to come by our booth at one of the fiber events this fall, we hope you noticed the Icebreaker Hat, by Eric Robinson, modified in colors and graphics to show support of a certain football team.  This colorful hat, with double knit earflaps, will keep any fan warm when the temperatures dip.  With a little forethought, you can easily modify the charted pattern to suit your own team. Of course, hats are not the only way to show your team spirit. Legwarmers are once again a cozy, practical and fashionable accessory! The Anatolian Flip can be used as a hat or a bag when you are finished!

What colors should you use? Of course, it depends on your team and own personal preference. Here in New England, we would suggest combining Partridgeberry, Blizzard and Midnight Blue. For our New York fans we would suggest Edelweiss with a different shade of blue, Blue Gentian or Balsam, Edelweiss, Blizzard and maybe Jet Black. It can be interesting to live in a land of three professional football teams that are “local”!

We would love to hear from you if we can help pick out the right colors for your team; let us know in our Ravelry group or on our Facebook page!

 

 


November Knits Blog Tour: Market Jacket & Thayer Street

 

 

What comes to mind when you think of fall? At The Spinnery, in Putney, VT, we think of leaf-peeping in early October,  hiking with great views in great temperatures and no bugs, and bundling up in hand-knit sweaters.  November Knits is a new book by designers Courtney Kelley and Kate Gagnon Osborn. Here they act as “curators” of the twenty-three projects, two of which feature Green Mountain Spinnery yarns!

 

The Market Jacket is designed by Tanis Gray and is knit up in the ever classic Mountain Mohair.   As Tanis herself says on the Ravelry pattern page, “The three-quarter-length sleeves in this coat leave your arms and hands free to explore, while the wool/ mohair blend provides warmth. The cable-and-lace pattern reminds me of the vegetation on the forest floor, and the heathered yarn, with its golds, reds, and oranges, evokes the colors of changing leaves.”  This time of year is just about peak leaf-peeping season, and we agree that the Spice colorway of Mountain Mohair truly evokes the foliage.  Mountain Mohair is available in over thirty colors and would look fabulous in a more vibrant or more subtle hue that reflects your personality!  We create this premium yarn by hand, selecting the softest yearling mohair and spinning it with fine wool. It is also our best selling and longest running yarn; it is about 25 years old!

 

 

 

 

The second garment in November Knits is the Thayer Street Cardigan designed by Melissa Wherle uses Local Color, our DK-weight 100% U.S. Grown Certified Organic wool.  Inspired by school colors, fall sports, and rooting for the home team, this sweater is a modern take on the classic varsity cardigan, sans letter. Stripes are one of the easiest ways to introduce multiple colors in knitting- the combination of different stripe patterns makes them that much more interesting.  Our Local Color yarn comes from wool grown in New Mexico on the Manzares Ranch. Shown here in the Dark Indigo and Fern colorways, this yarn is dyed in small batches using Earthues Natural Dye Extracts mordanted with alum. This gentle handling maximizes the softness and elasticity of the natural fibers.

 

Interweave Press  has provided us with a copy of November Knits to give to one lucky commenter on this thread in our Ravelry group.  The winner will also receive 2 skeins of Mountain Mohair yarn! Please leave a comment letting us know what comes to mind when you think of fall! Did you know that here in Vermont many refer to the month of November as “Stick Season” ? It is too early for snow (usually) and too late for foliage.  Our colleague Laurie loves fall and November for being deer season! We will randomly draw a winner on October 18, 2012.  Be sure to check out the rest of the blog tour – the next stop is scheduled to happen at Veera Valimaki’s blog.


Early Fall Pattern Round Up & Inspiration!

Wool season approaches! While the days have been pleasant, when the sun sets, you can feel the hint of a chill in the air. It is refreshing and makes many people eager to pull out their favorite sweaters and handknits, or cast on something new for this year.  We’d like to point out a few new patterns featuring Green Mountain Spinnery yarns and inspire you with projects made by our customers!

The Spinnery has two new patterns from Cap Sease. Cap’s Comfy Cardigan is the perfect cardigan to throw on when you curl up on a cold winter day with a cup of tea and a good book. Here it is shown in Jet Black Mountain Mohair. This yarn comes in over thirty colors so you can be as vibrant or subtle as you like. String of Pearls is an elegant cardigan sure to make any girl feel special. The sleeves and body are knit to the armholes, then joined for the yoke in a traditional shape. Sylvan Spirit in Blue Opal and Luminosity are used here; this yarn is soft with a satiny sheen.

In the Fall Twist Collective Fortune Bay by Mercedes Tarasovich-Clark, presents a twist on the classic boatneck pullover worked in one piece from the top down using Aplaca Elegance. Short rows create a diagonal mid-section in the allover narrow stripe pattern. Chai and Dark Roast are used to create this eye-catching sweater.

Our customers have been busy creating fantastic items as well! Ravelry user jcs65 recently finished her Gwendolyn using Maine Organic and Wonderfully Wooly.  Jocelynlally also used Wonderfully Wooly in her version of the Brownstone sweater.

We are seeing a lot of accessories finished lately as well.  Hilaryf used Sock Art Forest in her Jelly Beans socks. WoolyHeaded used Moutain Mohair, purchased at this year’s New Hampshire Sheep and Wool Festival, in the Turkish Rose Mittens.

 

Shawls are a great project for any season! Redsknits competed in the Ravellenic Games with this Thendara shawl using both Spinnery Sock Art Forest and Meadow. MaryDenise used Simply Fine in her Nimbus shawl

We would love to hear about your projects and plans for Fall knitting – leave a comment here, in our Ravelry group, or on our Facebook page.


Meet the Designer, Maureen Clark

Designer Maureen Clark

Like most Spinnery Cooperative members, Maureen Clark does a variety of  jobs.  She is in charge of our shipping and inventory  systems, assists with our 1916 carding machine, works with customers, and coordinates our knitters’ events. On top of all that, she is the main force behind organizing everything that comes with going to shows and festivals from booking the space to driving the truck to designing displays.  Shows are very rewarding for Maureen because she gets to talk to so many knitters and find out what they are making and which yarns excite them.

Maureen learned to knit as a child from her grandmother, whose grandmother was a native of England’s Channel Islands – a region rich with knitting history.  While raising her four children Maureen taught knitting classes and ran her own yarn shop in Carver, Massachusetts.  This was how she discovered GMS by stocking the yarns; and then by attending one of the first Spinnery Knitters’ Weekends in 1992.  That was the visit that changed everything.  Maureen was in love with Putney and Vermont and was determined to move.  It took several years for the right opportunity to come along. The family moved to a home on Putney Mountain in 1998 – and Maureen has been entwined with the Spinnery ever since!

 

When asked about all that she does being part of the Spinnery she says, “I love working at the Spinnery and I’m proud of the quality of our yarn, which comes from the way it’s made. The Spinnery has always felt like family to me. Every day there is something new waiting for me!”

Friends and fans of the Spinnery may already be familiar with Maureen’s pattern designs.  Maureen is known for creating elegant functional designs with a straightforward knitting experience.

Catalina Wrap

 

Maureen says “designs just show up in my mind”  Her process is to cast on and start knitting, changing elements as she goes.  Her colleagues have looked on aghast  as she rips back ¾ of a sweater because she has changed her mind.  The challenge with “designing  on the needles” is making sure changes are recorded so that the pattern is written properly.  Maureen’s tendency to jot notes down in no particular order on the back of an envelope has been a source of challenge to our tech editors.  However this process has resulted in great designs including  Maureen’s Cardigan, Kelly, Riley’s Hat, Capricloak, and many fun socks: Jelly Beans, Wessagussett Waves and Hanna’s Sock.

 

 

Maureen’s 2-color Tunisian Crochet, in progress

 

Maureen also loves crochet and finds the recent crochet revival quite inspiring. She has come up with several crochet/knit combos designs including the Kristy sweater and the Happenin’ Hat, as well as crochet only shawl Catalina. Maureen is working on a cute new top for spring, the Bella Veste.   Her latest challenge is mastering a new technique – 2 color Tunisian crochet in the round – and inventing a new sock pattern. We are all looking forward to the results.

Are you a fan of Maureen’s designs? Beginning August 11 through the end of September there is a Jelly Bean Socks knit along taking place in the Ravelry group.  There is still time to sign up for the Knitters’ Retreat Weekend, you are sure to find it just as inspiring as Maureen! As always, we love hearing from our readers and fans! Come chat in the Ravelry group and like us on Facebook!


Spotlight on Cotton Comfort

Wool, like all the animal protein fibers, has the natural ability to retain heat. This makes it a natural choice for cold weather garments and accessories.  When the weather turns warmer and the summer heat sets in, you do not have to put down your knitting needles and wait for the return of cooler days.  Plant fibers, such as cotton, conduct heat away from the body, making it a great choice for warm weather projects. The oldest cotton textile fragments date back to 3000 BC. More cotton is used in the world than any other fiber!

Photo by GMS


GMS
introduced Cotton Comfort in 1995.  The blend is 80% fine wool and 20% organic cotton.  The first batches were natural colored and processed using our GREENSPUN  petroleum free methods. Over the years we have expanded the line to include yarns commercially dyed with low-impact dyes. The yarns come in 16 dyed and 3 natural GREENSPUN colors.  Dyed Cotton Comfort is one of our yarns that is dyed after spinning as opposed to having the colors blended as loose fiber. Cotton Comfort is great for children’s items, the warmer days of summer and the cooler times in sping and fall.

 

 

The Spinnery uses two types of Certified Organic cotton in our Cotton Comfort yarns.  Our white cotton, used for our GREENSPUN colors, Silver and Unbleached White, as well as all the dyed colors, comes from the Texas Organic Cotton Marketing Cooperative of Lubbock, Texas. The fiber is of very high quality, scoring in the “premium grade on fineness, staple length strength and whiteness.  Cotton fiber quality is dictated by the growing conditions.  The severe drought conditions in Texas over the past few years have had an impact on cotton prices and availability. We are happy to have such a good relationship with our supplier co-op.

 

Photo by Sally Fox / Vresis, LTD

 

The natural brown cotton we use in the GREENSPUN color Winter Beech comes from Sally Fox and Vreseis LTD.  Colored cotton does occur in nature and was used extensively in ancient times by native weavers throughout  Central and South America.  Sally Fox worked to develop commercially viable strains of cotton in a range of natural colors from reddish-brown to green. Her strains are able to do well under organic growing conditions reducing the need for both pesticides and chemical dyes.

 

Are your needles ready to work up a Cotton Comfort project? Check out these patterns for inspiration! Top left: Saucy Sunhat, top right: Pebble Yoke Sweater. Bottom left: Alpine Lace Shell, bottom right: Playful Sweater.

Would you like to have a chance to win a skein of Cotton Comfort and the Saucy Sunhat pattern? Click here to leave a comment on Saucy Sunhat photo on our Facebook page. A winner will be drawn on July 23.  Maybe you have a project in mind and need the yarn to get started? We are currently having a cone sale on select colors of Cotton Comfort! Stock up now – the sale ends on July 21.


Spotlight on Simply Fine

In our last blog post, we told you about the mohair used in several of the Spinnery yarns. In this post we will shine the spotlight on Simply Fine.  This is a fingering weight yarn that softly stripes in a range of subtle natural and handpainted colors. The natural dark and natural white skeins are solids; the white would be lovely for wedding accessories.

Fibers for this yarn are GREENSPUN using vegetable based soaps and oils in the processing and then washed gently to keep the natural sheen and resilience. This yarn will bloom and become fuzzier with use.

Each skein of Simply Fine is unique as it is dyed in small batches. One 100g skein has about 450 yards giving you many options for selecting a project.  One or two skein shawl projects are perfect for summer as they are easy to travel with and work up fairly quickly.

Photo by Green Mountain Spinnery

 

The Catalina Wrap, designed by Maureen Clark, is a fashionable crescent-shaped shawl worked in easy crochet with short row shaping. The two shown here are the Grassy and Cherrycolorways.

 

 

 

Continue reading Spotlight on Simply Fine


Mohair & Joe David Ross

Joe David Ross has supplied GMS with mohair since the mid 1980s. We met him through local farmer Deb Pamplin, a mohair grower in Wethersfield, Vermont. Deb had introduced the Spinnery to the possibilities of mohair when she started bringing fleeces to the Spinnery for processing.

Goat of fine fibre farm, Wethersfield, VT Photo by Marti Stone

 

 

Soon after, as we developed Mountain Mohair yarn, we soon outgrew our local supply.  Joe David became our main source for superior quality yearling mohair. The Spinnery has always been able to depend on the Ross Ranch in Sonora, Texas for fibers that meet our specifications, and Joe David goes the extra mile to make sure all the fiber he sends is well prepared to meet our needs.

The soft, fuzzy halo of our popular Mountain Mohair is the result of its mohair content. Over the years, many customers asked, “What’s a mo?” Mohair comes from the fleece of the Angora goat, an animal prized through the ages for its luxurious fiber. Angora goats took their name from the ancient Turkish city of Ankara; the term “mohair” apparently derives from the Arabic, mukhayya, which means “cloth of bright hair from a goat”. The Turks thought so highly of these special goats that none were exported until the sixteenth century. The first exports landed in Spain and France and none went to America until 1849.

 

 

Goats of fine fibre farm, Wethersfield, VT Photo by Marti Stone

Today, small flocks of Angora goats are found in New England and throughout the U.S., but 90% of American mohair comes from Texas, where the dry temperate climate is very suitable for the goats. The animals are generally sheared twice a year and yield on overage a three-pound fleece. Fiber of the youngest goats (kid mohair) is the softest; the fiber becomes coarser as the animal ages.

In 1992 we introduced Green Mountain Green, a blend of kid mohair and fine wool processed without petroleum. Again, Joe David was the source for the luxuriously soft kid mohair that makes the yarn so special. Today we have added Simply Fine and Sock Art Meadow to our products that include kid mohair.  To create these yarns and Mountain Mohair, we use about 2,000 pounds of mohair a year. That is equal to the fleece of about 600 goats! We are grateful to Joe David and his network of Texas mohair producers that are able to continue to offer us superior materials for our yarns.

 

We love to see your creations with our yarns – please share them with other Facebook fans or join our Ravelry group!


Meet the Dyer, Melissa Johnson

 

 

 

Melissa Johnson has been working with the Spinnery since the beginning. She learned to weave at the Putney School from Libby Mills, one of the Spinney founders, and now teaches Textile and Fiber Arts as a member of the Putney School faculty.

Melissa was commissioned to weave samples from the first yarns GMS ever made to test their strength and qualities as weaving yarns. The first colors were Natural Grey, Natural White, Indigo and Garnet. Melissa has been hand weaving all of our sample cards and assisting the Spinnery in the creation of  our color palette ever since.

 

 

 

The Spinnery has always offered limited amounts of one-of-a -kind yarns in the shop.  Melissa started dying odd lots in small batches. Visitors to the shop may find baskets of painted Green Mountain Green in the Fall or Sylvan Spirit in subtle variations in spring time.  Once we developed our two sock yarns Spinney Sock Art Meadow and Forest,  Melissa had to start dyeing year round.  She added new colors to the Sock Art line as well as Simply Fine, and Capricorn.

All of these “hand paints” are created in very small batches of 6- 8 skeins. Projects from these are truly one of a kind.

 

Her designs and dye work are inspired by nature and the textiles of her childhood spent in Istanbul, Turkey and Vermont. Although she likes all colors, folks here know that she is very fond of red. A prolific knitter and knitwear designer (GMS has published more than 20 of her designs)  Melissa is known for her color sense and attention to detail. The “Stained Glass Sweater” on the cover of The Green Mountain Spinnery Knitting Book and the cover art of 99 Yarns and Counting are part of Melissa’s eye-catching work.

 

A sample of her designs can be found in the Green Mountain Spinnery Knitting Book: Stained Glass sweater (for children & adults), Stained Glass Hat, and Putney Gardens Sweater. In our 99 Yarns and Counting book Melissa designed the East Putney Aran, Istanbul Aran, and Switchback Hat.  Several of her patterns are available for purchase on our website as a hard copy or PDF digital download: Melissa’s Hat and Mitten, Painted Hats, Ascutney Aran Hat (This pattern has the most “hearts” on Ravelry!), Great Meadows Cardigan, Playful sweaters for Children, and Lisa’s Hat.

Have you been inspired like we have by Melissa’s work? We love when you share with us by commenting here on our blog, a post in our Ravelry group or on our Facebook page.

 

 


GREENSPUN for Good

In a previous post, we shared the steps involved in creating our yarns, from raw fleece to spun yarn.  Today we would like to share with you the extra steps we take with several of our yarn lines to lessen our environmental impact. The GREENSPUN process is an extension of the environmental concerns basic to our founding in 1981.

In the early -1990s, the Spinnery switched to non-petroleum-based biodegradable soaps for scouring fibers. We also developed a spinning oil formula based on organic canola oil for processing fiber. The first experiment on using unconventional soaps and oils grew out of a request  from Espirt the sportswear manufacturer.  They were looking for yarns that were completely petroleum-free for their “Ecollection” line of clothes. The Spinnery worked to develop a petroleum free process for the Esprit yarns and then integrated these gentle and ecologically safe practices into our GREENSPUN processing method. No chemicals are used to bleach, shrink-proof, or moth-proof. Used for all our GREENSPUN and Certified Organic yarns, these methods enhance the unique qualities of the natural fibers. Customers with chemical sensitivities have been relieved to find and are enthusiastic about our chemical-free natural fiber yarns.

Our first GREENSPUN product was Green Mountain Green – a luxurious blend of  40% premium kid mohair and 60% fine American wool.  The yarn comes in 3 natural colors a white and natural dark gray and a variegated grey to white.  Its softness and warmth make it perfect for hats, scarves like the Ascutney Aran Hat and Emilie’s Hooded scarf.

The next GREENSPUN yarns were the natural colored Cotton Comfort , Silver, Winter Beech and Unbleached White.  This versatile DK weight blend of 20% organic cotton and 80% fine wool was featured in the very successful 2006 book  Natural Knits for Babies and Moms by Louisa Harding .  Knitters really want to know what is in their yarn how it s made and are very eager for a “green” option especially when knitting for babies.  Popular patterns from the Spinnery include Peanut  by Cap Sease and Grandma’s Delight by Libby Mills. Other GREENSPUN  options have quickly followed  including the natural colors of the Alpaca Elegance line and the perfection of our Certified Organic processing.

How about more pattern inspiration for the GREENSPUN yarns? First up, one our most “hearted” pattern on Ravelry.com, the Turkish Rose Mittens knit in Alpaca Elegance. Designed by Cap Sease, these are luxurious mittens inspired by a Turkish Sock Pattern.  Our newest mitten pattern is the Bumpity Mittens, also designed by Cap Sease.  Its deep texture is deceptive, making it look like four colors are used instead of just two. Speaking of color, we have six natural colors and six heathered colors of Alpaca Elegance available.

 


Alpaca Elegance & Skyeview Alpacas

The folks at the Spinnery cooperative are excited to share with our friends a bit about the  farmers we work with.  This post was completed and released before we heard of Jim King’s unexpected death last week.  Our  deepest sympathies go to Sue and all of Jim’s family, friends and colleagues in the fiber world.  

Creating yarns using fibers grown by local farms has been an important part of the Spinnery’s work since its founding. Alpaca Elegance, a blend of 50% New England grown alpaca and 50% fine American wool, has been part of our yarn line since 1996! The first colors we offered were derived from the tones of the naturally colorful fleeces of alpacas that range from white to black with warm browns and silvery gray as well. One of our most consistent suppliers of alpaca fleeces has been Sue and Jim King of Skyeview Alpacas in Elkins, New Hampshire.

Photo by Marti Stone

 Skyeview Alpacas is a 40-acre farm located in central New Hampshire, an area prized for its beautiful lakes, forests and mountains. It was the first alpaca farm started in New Hampshire, established in 1992 with the purchase of three alpacas. Sue had developed a love for fiber arts, especially hand spinning, and had raised angora rabbits for a few years before meeting her first alpacas in the late 1980’s.

Jim & Sue King of Skyeview Alpacas

Jim and Sue are serious livestock farmers, but admit the alpacas are “extremely appealing” animals. People tend to fall in love with them as well as their warm soft fiber. Over the years their herd has expanded in diversity and quality and has grown to 130 animals including 26 rare suri aplacas whose fleece is prized for its length and silky sheen. The Kings continue to breed and show their alpacas and supply breeding stock to other farms but also focus on alpacas as fiber animals. The number of alpacas in the United States is still small compared to the numbers in South America. Alpaca yarns have become more prevalent in the marketplace as knitters have learned about the unique qualities of the fiber. Mills that can use and promote American alpaca fiber are important to the future of alpaca farms in New England and around the country.

Photo by Marti Stone

According to the Alpaca Owners and Breeders Association, alpacas were a cherished treasure of the ancient Incan civilization and played a central role in the Incan cultures of the Andean Plateau and mountains of South America.

Alpaca fleece, once reserved for Incan royalty and still treasured in the Andes, is lighter and stronger than wool and comes in 22 natural colors, more than any other animal fiber. Alpacas were first imported to the United States in 1984. They have grown in popularity due to their calm nature, small size, economical grazing habits and their beautiful fiber, and they are just plain cute!

Each 2ounce (58 gram) skein of Alpaca Elegance has approximately 180 yards (165 meters) of 2-ply DK weight yarn.

Photo by Green Mountain Spinnery

Knitted fabrics created with alpaca yarns are warm and resilient, perfect for sweaters and shawls as well as cozy hats, mitts and socks. Our six natural colors of Alpaca Elegance, Cream, Chai, Cappuccino, Earl Grey, Cocoa and Dark Roast are spun using our chemical and petroleum free GREENSPUN method. Our six heathered colors, Dragonwell, Sencha, Blue Lotus, Ceylon, Hibiscus and Rosehip are “composed” by blending natural colored fawn, black or grey alpaca with dyed fine American wool.

We love to see your creations with our yarns – please share them with other Facebook fans or join our Ravelry group! There is a giveaway for our Ravelry friends for two skeins of Alpaca Elegance yarn and a pattern- entries are welcome until April 18! Fiber friends are sharing their color choices and there are even more cute photos of alpacas!


From Raw Fleece to Spun Yarn – A Tour

 

 

Photo by Marti Stone

At our spinning mill, in Putney, Vermont, we make thousands of pounds of yarn each year for fiber fans like you as well as for yarn shops and individual farms. Before you transform our yarn by the work of your hands, the transformation of raw fleece from flocks from Vermont, Maine and New Mexico into certified organic yarn takes place in several steps.

 

 

 

Photo by Green Mountain Spinnery

 

 

Scouring begins by soaking the fiber in very hot, soapy water using non-petroleum based soaps.  After soaking, the fiber is moved through a series of squeeze rollers and basins of hot water until it is clean. The wet fiber is place in an extractor which is much like the spin cycle on your home washing machine. After a spin and one more hot water rinse, the clean fiber is moved to an industrial dryer. The lot size, from 50 to over 300 pounds, dictates the length of time for this process.

 

 

Photo by Green Mountain Spinnery

 

The clean fiber, having been scoured, now undergoes the picking phase where the fiber locks are opened and blended. This is repeated two or three times over the whole lot. Organic spinning oil is lightly sprayed over the fibers, adding moisture to prevent the clumping of fibers as well as static electricity build up. This is the step where the different types and colors of fibers are combined according to the Spinnery’s individual recipes for our yarns.

 

 

 

 

 

 

Photo by Green Mountain Spinnery

 

 

Carding is the next step where the picked fiber is conveyed to a series of rotating drums that first blend the fibers into a web and then separate the web into pencil roving. This looks like yarn, but it is without twist or tensile strength.

 

 

 

 

 

 

 

Photo by Green Mountain Spinnery

 

The carded pencil roving is wound onto spools which are carried to the spinning frame for the spinning stage of the yarn production. 96 roving ends are threaded onto the machine by hand.  This machine turns the roving into yarn within a few hours or several days depending on the lot size. Bobbins of the yarn are placed in the steam box for two or three hours to set the twist. The plying machine is the next stop for the yarn where again, it is threaded by hand. The Spinnery’s own plied yarns, including Maine Organic and New Mexico Organic, are 2-ply but we do produce 3-and4-ply yarns.

 

 

Photo by Green Mountain Spinnery

 

 

In the finishing department, the yarn is skeined or coned. The skeining machine winds twelve skeins at a time. The skeins are weighed, twisted and labeled by hand, ensuring that each skein is seen and felt as a final quality-control check. The combination of utilizing our venerable machinery, respect for the liveliness of the natural fibers and hands-on finishing touches, creates wonderful yarns that are ready for their next transformation into the project of your choice!